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Full Length Sheet
Square / Rectangular
End Seat 'A'
End Seat 'B'
Chair Seat 'A'
Chair Seat 'B'
Chair Seat 'C'
Chair Seat 'D'
Angled Seat
Angled End Seat
Tapered Seat
Tapered & Trimmed
Tapered Chair Seat
Custom Shaped Seat
Wedged Seat
Contoured Seat
Square / Rectangular
End Back 'A'
End Back 'B'
Chair Back 'A'
Chair Back 'B'
Angled Back
Tapered Back
Wedged Back
Dining Chair Back
Custom Back
Contoured Back
Fibre Rolls
Loose Fibre Fill
Stick Foam Fill
Foam & Fibre Mix
Mattress Foam
Boat Mattress Foam
Round / Oval
Semi-Circle
Cube Ottoman
Round / Oval Bolster
Semi-Circle Bolster
Right Angle Triangle
Equilateral Triangle
Custom Contour

Full Length Sheet

Order full length sheets and SAVE 20% off cut to size pricing. Choose from 10 foam grades for immediate pick up or shipping.

More Information:

1. Select thickness to nearest 1/2 inch. Choose either 22" or 26" width. Length will be determined by foam grade chosen.

2. Get to know your foam, see Steps 3, 4 and 5 below.

For more foam options and custom sizes go to seats, backs and other shapes in Step 1. For DIY fibre wrapping, see Fibre Rolls.
Quantity
Unit Cost
Koosh Natural

The best High Resiliency and Natural Foam grade.

Meant for commercial and high-end applications.

Does not soften with use like the lighter weight polyurethane foam grades.

No off-gassing, Certified Pure and the most natural.

NeoCell

High Densityfoam available in 5 different compressions.

Outperforms regular foam grades in both height loss and firmness retention.

Made with more soy bean oil content than Ecocell.

Used in firmer seating or mattress core applications.

Ecocell

Most furniture makers use 1.5 to 1.8 lb density foam for seats. Ecocell is better.

Used by upholsteres for replacement cushions.

It is made with some soy bean oil content.

No harmful chemicals or substances in these grades.

Qik-Dri

Qik-Dri is ideal for outdoor cushions that are exposed to the elements.

Made with bigger open cells that possess ultimate water drainability.

It is made with a built-in fungicidal additive that inhibits fungus, mildew and fabric stains.

Colour of Other Foam Grades

1445C Charcoal Grey
MF12 Memory Foam
VG10 ViscoGel Memory
1530 and Other Poly Grades*

* Other Poly (Polyurethane) foam grades include: 1030, 1118, 1338, 1517, 1530, 1543, 1570, 1830, 1835 and 1850

The Right Foam for the Right Job

Please note

1. The Life Expectancy, in the table below, is only an estimate derived from laboratory tests such as ISO-Pounding and the Roller Shear test. Actual results may vary depending on size of people and use.

2. The white polyurethane foam grades will keep their shape for the estimated time but will soften with use quicker than High Resiliency grades like Koosh Natrural.

Category Foam Grade Life Expectancy * Density
(lbs. /cu. ft.)
Foam Firmness Price Per Board Foot Recommended Applications
Seat Mattress
Lightest Weight Lowest Cost 1030 6 mths 1 yr 1.0 Medium $1.09 Packing foam, cheaper pillows, outside backs & arms, used for toppers in conventional spring mattress.
1112 Backs 2 yr 1.1 Super Soft $1.25 Thicker furniture backs greater than 4" thick or softer pillows. The firmness should be higher when thickness is lower. For 2" & 3" backs use 1118 or even better 1517.
1118 Soft
1324 Backs 3 yr 1.3 Medium Soft $1.47 Good furniture backs & arms. Basic occasional bedding i.e. Camp mattresses. For firmer or thinner commercial backs, used for backs with buttons for tuffting.
1338 Medium Firm
Charcoal Colour 1445C 1.5 yr 2 yr 1.4 Firm $1.59 Used in packaging applications and curling bumpers.
Basic Seat & Mattress Grades 1517 2 yr 3 yr 1.5 Soft $1.72 For better quality backs or mattress toppers (use 1517). Basic seating used for office furniture, dinnette seats or furniture that is sold at flea markets or discount stores. Has a low cost but also has a lower performance level. Can be used for Sofa Bed mattresses or better Camp mattresses for heavier use.
1530 Medium
1535 Medium Firm
1543 Firm
Very Hard Specialty Grades 1670 3 yr 5 yr 1.6 XX-Firm $1.98 For 2" gym mats & really firm applications where thickness is limited. Automotive fire retardent grade used in commercial or boat seating. Better quality gym mats, exercise equipment, firm edges for firmer mats.
X550 8 yr 10 yr 2.2 Super Firm $3.79
Good Value Used By Furniture Manufacturers 1830 4 yr 6 yr 1.8 Medium $1.96 This line is mostly used by furniture manufacturers that supply furniture to good stores. Good value for a conventional foam. Used for seating and bedding applications for full foam mattresses. Stores call it the best. We make better mattresses because we use better foam.
1838 Medium Firm
1850 Extra Firm
Qik-Dri Outdoor Foam QD30 4 yr 6 yr 1.8 Medium $5.39 Qik-Dri Outdoor Foam is ideal for outdoor cushions that are exposed to the elements. However, if you are using water repellent fabric you may also want to consider Koosh Natural. It is mold and mildew resistant.
QD50 Firm
ECOCELL - Good 2.0 lb High Density Soy-Based Foam
Soy-Based BioFoam EC26 5 yr 8 yr 2.0 Medium $2.29 Most manufacturers use the 1.5 lb to 1.8 lb density range for furniture seating. At 2.0 lbs per cubic foot Ecocell exceeds what is conventionally used by most furniture manufacturers. This line is good value for good furniture and bedding applications. It is less expensive than Curon and for manufacturers that think beyond comfort and design. White in colour. See Other BioFoams.
EC32 Medium Firm
EC38 Firm
EC50 X-Firm
NEOCELL HD - Better Soy-Based High Density Foam
Soy-Based High Density BioFoam NC32 10 yr 12 yr 2.2 Medium Firm $2.59 NeoCell is the best High Density foam made in Canada. It is fire retardant and made with some soy-content. This means it will outperform conventional grades in both height loss and firmness retention. Our BioFoam grades contribute to environmental awareness and preservation by reducing energy consumption and global warming. This grade is a light blue colour.
NC38 Firm
NC45 Firmer
NC60 X-Firm
NC70 12 yr 15 yr 2.5 XX-Firm $3.15 Used in thinner seating applications or mattress cores for added support.
KOOSH NATURAL (KN) - The Best and Most Natural High Resiliency Foam
The Best Grade for Commercial or High-End Residential KN11 15 yr 20 yr 3.0 Super Soft $3.95 KN11 has memory foam like properties but better. It is luxuriously soft, natural, open cell (breathes better) and not temperature sensitive like memory foam.
KN16 12 yr 15 yr 2.6 Soft $3.70

Koosh Natural's unique cell structure and natural soy content sets new standards. It has a softer surface, greater comfort and support, and better fatigue resistance than conventional polyurethane foam.

Guaranteed to maintain its original shape and firmness for the life of most people's furniture. Recommended by designers for high-end custom furniture and bedding. Koosh Natural is produced using the most stringent controls and procedures which are evident in its consistency and performance. Manufactured with no harmful chemicals or substances. Koosh Natural is light green in colour.

KN21 Medium Soft
KN26 Medium
KN31 Medium Firm
KN41 Firm
KN51 Extra Firm KN11 has memory foam like properties but better. It is natural open cell (breathes better), luxuriously soft and not temperature sensitive like memory foam. Its unique cell structure and soy content sets new standards. It has a softer surface, greater comfort and support, and better fatigue resistance than conventional polyurethane foam.

Guaranteed to maintain its original shape and firmness for the life of most people's furniture. Recommended by designers for high-end custom furniture and bedding. Koosh Natural is produced using the most stringent controls and Procedures which are evident in its consistency and performance. Manufactured with no PBDEs or CFCs which satisfy ecological concerns. Koosh is light green in colour.
VISCOELASTIC - Space Age Technology For Great Pressure Relief
Memory Foam MF2512 12 yr 15 yr 2.5 Memory $4.75

Memory foam relieves pressure points and improves comfort. However, it is too soft to be used all by itself. Usually, it is the comfort layer on top of another foam grade that provides the support.

Koosh is made with the most renewable resources but our ViscoSoy (VS) and Koosh ViscoGel (VG) are also made with some soy bean oil content.

VG4010 15 yr 20 yr 4.0 Koosh VG $5.67
* Items in green are either all natural or made with varying degrees of renewable resources.

* Life Expectancy

ISO-Pounding and the Roller Shear flex fatigue tests are performed to determine foam durability, or how well foam retains its firmness and height properties after repeated compression.

They are also used to grade the various foams for sale. They help predict the performance of the foam in actual cushioning and bedding applications. In the case of ISO-Pounding the sample is repeatedly pounded

In the Roller Shear test an average weight of 170 lbs. is repeatedly rolled over a foam sample from two directions, typically for about 25,000 cycles.

in the same spot for thousands of cycles. The compression or height loss is measured at various intervals to help determine the life expectancy of each foam grade.

The Right Firmness Based on Ergocheck Pressure Testing Technology.

COMPRESSION SOFT MEDIUM SOFT MEDIUM MEDIUM FIRM FIRM EXTRA FIRM XX-FIRM
YOUR WEIGHT Used for Toppers < 140 lbs. 140 to 180 180 to 220 220 to 260 260 to 299 300+ lbs.
FIRMNESS (ILD) 10 to 18 19 to 23 24 to 30 31 to 37 38 to 44 45 to 54 55 ILD +
FOAM GRADES

(Listed from most to least expensive)
VG10 KN21 KN26 KN31 KN41 KN51 NC70
MF12 EC26
KN11 QD30 NC38 NC45
KN16 1830 NC32 NC60
1517 1530 EC38 EC50
1330C EC32 1835 QD50 1570
1118 1030 1543 1850
* Please Note:
  1. The last 2 numbers represent the firmness of the foam. The higher the number the firmer the foam will feel.
  2. The foam will feel softer when you sit on it as opposed to when you lay on it in a mattress application. This is due to more weight being concentrated in a smaller area. Choose Firmness based on use.
  3. Know that 80% of seat cushions made are between Medium (26 ILD) and Firm (45 ILD) based on a 4" thick cushion.
  4. A thinner foam, in the same firmness (ILD), will feel softer than a thicker piece. Base your foam firmness on your desired thickness.
  5. The soft grades are used for backs or seat and mattress toppers when you layer 2 or more different firmness.